vw t2 electric conversion kit
Completely controlled by wire, the charger was mounted in the old fuel compartment space. The left-to-right body roll is very slight and feels stock. PTC (electric) heater, Operated by stock heater controls, With target battery capacity understood, we evaluate weight total and distribution, location, crush zone safety, etc. People forever tinkering and fixing; making new or just patching up the old. Since the car was received without a 12V battery and mounts, no engine, fuel tank, radio, windscreen washer system, heater controls, etc. It is very stabilized once in place, and it is not relying on the solder bridges for mechanical strength. That went together as planned. It is very close to front battery installation. All fasteners are threaded rivet-nuts. This was a super short work week for me and the crew, so there's not much visually to show. We now have enough P100D top clamshells to assemble the front pack and will begin that next week. Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. The proper heater box arrived, and of course, it's not black (a must). Wiring schematics are being updated forthe motor and controller. I have been calling battery suppliers and posted on social media yesterday that we need 17 of these, plus 3 clamshell tops. ), and then run out of money. Without that perseverance from John and Steve, Pixar would never have made it and the world would have missed out. Her PhD was The effect of smart grid utilisation on the degradation of an EV battery and she was one of the first in the country to have a Nissan Leaf on trial. Each of our electric conversion projects are totally unique and tailored to your needs and desires. An idea explored fora heater mounting and controls isto mount it in a console (yet-to-be-purchased) as seen above. It is staged for the KEP performance clutch, pressure plate, lightened flywheel, and related small parts that arrive next week. And so, every morning, over a cup of coffee, I would stare out at Indie and wonder if we would ever get a solution. Front box in place. Some versions have a more fragile flex circuit (Kapton and traces) like the modules pictured that we are building with. The busy upper leftimage shows cell tap and thermistor wiring connected and shims (white) that precisely position and stabilize each of the 5 modules. If you don't see what you need here, we can most likely get if for you. But when we wired and plumbed it yesterday and connected a pump to check for leaks. In this episode we show you the bits we. Our dirt-cheap homemade electric Volkswagen runs! For more recen You can pick one of these up from as low as $8k., Between the Super Beetle and the Beetle, because of their mass production you can find one for relatively cheap. Alas, it seems that may not be the case the era of the Beetle still has time to ride out and the funky little car has made yet another grand comeback! We've had concerns with the pressure required for the P100D Tesla modules not being good enough with typical pumps. There must have been over 20 pages of sketches exploring possible routing to avoid the delay and cost of a new box side panel. After reviewing a few types of batteries in different scenarios, the Tesla battery modules used in the Tesla Model S and X are a good option for this build in several ways. We now have a routing plan and are proceeding to assemble! I cannot guarantee any of the prices or products listed below. All this to say it was more difficult to accommodate the P100D coolant line routes than expected. And while educated a computer programmer and laboratory technician, working with computers and lab-robots at the institute of forensic medicine in Aarhus, Denmark, he never forgets what life is like having nothing. There are 4 needed per module. The holes for the DC-DC (on the front battery box) were tapped for assembly. Early campers were iconic. I still like AC better, but they both have their virtues. Born in 1988, our family never had one. So the decision was made to find a van! The power delivery is about 173 pounds of instant torque, and its top speed is 100 mph, definitely fun to drive. I like to compare this period to a story I once heard about the origins of Pixar. The upper right image shows the main contactor, and the PTC heater contactor is below it. The EV market is going from strength to strength, with conversions becoming more popular too. The first step involves taking the vehicle to an eClassics firm (in Germany) for the installment of a kit. What a ride it has been! More hose was ordered and the latest 3D airport is being printed (lower left) as I write this update. That battery pack consumes a lot of space where other conversions have had room for luxuries like a heater. The old dash panels, switches, glove box door, etc. Next, the faulting BMS unit was moved to the I/O harness of the non-faulting BMS, and it worked as expected. Closing the lower vents will send all the hot air to the windshield. Learn more about the eDub Platform here> Weddle Industries now stocks adapter kits to help you mate a VW style bell housing to most of today's common engine packages (see applications below).These kits contain an adapter plate and all necessary hardware to help fit the bare engine to the transaxle. Can you see it? This increased power comes in an engine that's more compact, so your engine compartment is less cluttered than it was . Some good options are: an old Volkswagen Beetle, Volkswagen Bus, Volkswagen Thing, Volkswagen Bug, Austin Mini, an old Mazda Miata, Porsche 911, Kharman Gia, a Samba. This complete kit will deliver 150km safe driving distance for a 1000kg vehicle, and will charge to full in a little under 8 hours. Since 2013, eDub have taken strategic steps to be able to offer an electric conversion package second to none in the retrofit industry. Oops! VW T2 conversion kits barely? The space in the box is very constrained, making hose overlaps a pinch risk. Theoretically with enough time and money you can convert any car to electric, however, some cars may be much easier than others. The lower-right image also shows a rectangular 3D printed cover that we designed to block the hole from the relocated fuse block. T2 Bay Inlet Manifolds T2 Bay Fuel Tanks & Fuel Fillers Showing Items 1 - 36 of 324 1 2 3 4 5 Sort By Set Descending Direction Fillister Head Bolt N01-413-13 Quantity: 0.80 In Stock Add to Basket Exhaust Gasket for Single Hotspot Pre heater Pipe 113-251-263 Quantity: 2.05 In Stock Add to Basket EMPI Twin 34 EPC Carburettor Kit, Single Port This image shows the motor controller/inverter in position. By designing 3 elegant conversion packs specifically for VW T2 campers, featuring the new e60 pack, eDub Services have made your decision is so much simpler. So, we're going to start with a big one, the Sven Hedin Crafter Volkswagen Westfalia Camper. A couple of hours later I was printing the orange parts in the image that are nested into a standard caulk gun. One for each string. Mainly just my wife and I, but we also managed to get away with our friends and their daughter. The ElectrAA Show was also a chance to meet Robert Llewellyn, the Fully Charged presenter and a bit of an EV icon. If we were to do the process again today with the same spec, the project would cost around 45,000 including the cost of. Volkswagen has teamed up with specialist firm eClassics based in Germany to provide the official conversion kit. Add to List. With the production of the original Volkswagen Beetle coming to an end this year when the final example rolled off the Puebla factory assembly line in Mexico it appeared as though this classic cars story was over for good. In that process, I determined there are10+ EV-related low voltage fuses and at least 4 relays all in the engine compartment. I've been working on various ways we plumb in a great (3kW+) heater and defrost system. The box side-cover has slots intended for plumbing to exit, but those slots don't line up well with the P100D fitting locations. Van Clan's best hand picked campervan conversions. The kit used allows for fast charging at available plug-in points. Our focus then shifted to the front in preparation for receiving that battery pack. The stock yellow "Generator Light"becomes a system "Power Limit" warning light". Rather than add in-line fuses, we're adding one or twosmall fuse blocks in the engine compartment. All of its connectors extend to the drivers' side for easy access. Taking off in 2nd or 3rd gear without clutching is just as we hoped. The rear pack is now mounted behind the rear seat. The unit is supplied fully assembled, you just bolt the unit in and follow the wiring instructions. This work falls more under the category of restoration than conversion, but every project has its challenges. Hot air will also be ported to the windshield defrost ports. Condition: Remanufactured. This means that the owner of a Classic VW Beetle can future-proof its pride and joy to fit into the clean world that nations are planning for. There's no reason why we can't convert every single VW T2, is there! Under the hood, the top image shows the stereo amplifier laying where the battery box bottom will be. You can pick one of these up from as low as $8k. Grumpy's Metal is proudly a US based automotive parts manufacturer, making parts for the classic VW bug and bus. As part of our electric vehicle conversion service at Jack's Garage, we are very proud to be in partnership and to be the sole UK agent for the illustrious eClassics in Stuttgart Germany. Advertise with CleanTechnica to get your company in front of millions of monthly readers. . INSTALLATION INCLUDES: Conversion Parts & Labor Stainless Steel Header Stainless Steel Exhaust Radiator and fans Small Car Aluminum Oil Pan New Engine Matched Clutch, Pressure Plate & Release Bearing Aluminum Bellhousing (for manuals) Powder Coated Engine Mount New Rubber Engine Mounts Heavy-Duty Stainless Muffler Supports & Clamps MASSIVE Electric Bike Buyers Guide All the Biggest Brands & Models, NIO ES8 The Chinese Electric SUV Outselling The Tesla Model X, Nukes, Renewables, and the Union of Concerned Scientists, Reality Check Correcting the Cleantech Record, Solar Panel Installers Top Solar Panel Installers & How To Evaluate Them, Switching to an Electric Fleet Learn About Charging, Payments, & More, Testimonials: Why Readers Love CleanTechnica, I introduced you to a UK company that converts classic cars to electric propulsion, Volvo 240 in my garage that one day will need an electric drivetrain for sure. Also, more refinements to the wiring diagrams. There are a number of kits you can purchase for Volkswagen VW Beetle conversions, depending on what you want out of your electric car. We've actually been inside this one ourselves, and if it wasn't for the $100,000 price tag we'd snag one up pretty quickly! We have all the hose, connectors and manifold plumbing sizes figured out. With t the tightest allowable radius at about 5" or 6" they need to exit near the connections on each module. All the components that are mounted to the box are wired. Lite-Steer is simple enough to fit for most enthusiasts with some basic mechanical knowledge. The great thing about an 818 kit is that they start at around $10k, so (without work) between the kit and the electric vehicle conversion kit youre looking at around $20k for a small electric sports car., The Karmann Ghia is a classic Volkswagen sports car that was made from the 50s to the 70s. I decided to buck up my ideas. This series is the result of conversations with Kit Lacey about his entrepreneurship in converting classic cars to electric propulsion. This kit comes with everything you need right down to the heat shrink tubing, and fuse holders. Located all nonlabeled wires (16) and isolated them with tape for a 12v power-up test. The image above shows a draft part representing the drivers' side engine compartment floor panel resting in place. The 3D printed manifold pictured below will port air directly from the cabs heater box to feed 4 ports with short tubes to the windshield defroster vents. T5 T6 Slim LWB Kits; PRO KITS; T2 BAY; Ford Custom; Traffic Vivaro Primstar; Larger Vans; Sprinter & VW Crafter; Kitchen Pods; . The garage agreed to paint the van and do a left- to right-hand drive conversion for a reduced rate. Under the car, each line is labeled where it connects, and all lines and manifolds have been secured with rubber-coated stainless steel P-clamps. we found many loose wires that needed to be dealt with. EVO 2.4 PRO. We originally looked for a camper van business for sale. that was recently been decided on has been back-ordered due to an unavailable 12V blower fan. The best car to convert to electric is a classic VW Beetle. That kind of momentum cant just come to a sudden halt. Copyright 2023 EV West Privacy Notice |Conditions of Use. There's a 2" diameter black steel tube extending from the battery box that pokes through the firewall where the positive and negative high current cables (orange) are visible in the upper left of this image. We are already working together to prepare the platform for the Bus. This shop is usually a next-day lead time. And while educated a computer programmer and laboratory technician, working with computers and lab-robots at the institute of forensic medicine in Aarhus, Denmark, he never forgets what life is like having nothing. It works reliably and takes care of the complete set-up and closing process automatically. So, to start us off, we needed the following; We sourced a startup loan to get us started, with a business plan to convert a camper to electric and then hire it out for holidays around Yorkshire. (Whoopee!) An EV Conversion seems like a simple enough task . Volkswagen Beetle/Bug Complete Kit 1956 - 1977, Volkswagen Bus / Samba / Type 2 1950 - 1979. To check clearances for the custom heater ducting and behind-the-dash access we put the front battery box into place one last time (as empty). Theres a growing desire to turn gas powered cars into electric cars. Powered up 12v systems & verified what works: didn't check courtesy light switches (door switches), hood light, trunk light, or license plate light. 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If you like what we do and want to support us, please chip in a bit monthly via, 70%, 80%, 99.9%, 100% Renewables Study Central, Clean tech and sustainability market research, Climate Change Solutions: Why 1.5C Is So Important, Electric Vehicle Sales Charts, Graphs, & Stats, Engage Global Competition: Technology for a Sustainable Future. Some dashboard fasteners will not be easily accessible once the front battery box is installed. The harness is laid out where we expect it to stay. Price: $8,734.00 Add to Cart Details The UK auto market saw plugin electric vehicles (EVs) take 20.0% share of new sales in January, flat from 20.4% year on year. The original weighs around 800kg while the retrofitted electric version will weigh around 1,300kg. This complete kit will deliver 90 miles safe driving distance, and will charge to full in a little under 8 hours. eClassics provides us with the very latest third-generation electric vehicle conversion kits, to electrify your Volkswagen and give it a new lease of life. They have a high energy density, meaning they're more compact relative to many other batteries. That's because there wasn't enough clearance between that bolt and the body. On Revolt's website, it notes the forthcoming Tesla drive kit includes "a highly modified 400-kW Tesla Model S motor producing approximately . Green Hydrogen Project Is New Worlds Biggest, Utility-Scale Wind, Solar PV, & Concentrating Solar Power (CSP) Increased From 467 MW In 2013 To 6,230 MW In 2022 In South Africa, Fervo Energy Plans Direct Air Capture Facility Powered By Geothermal Heat & Electricity, 2023 Global Energy Trends: Crisis, Contingencies, & Climate Change (Video Included! Thank you! We were back on track and we werent giving up! The Subaru engine conversion offers clear advantages for your Vanagon: The Subaru engine has 130 horsepower and 135 ft/lbs of torque compared to the Vanagon's 89 to 94 horsepower and 117 ft/lbs. The white connection mates to the new BMS cell temperature harness. The van was perfect, a perfect shell with nothing in it. Electric GT makes a product that looks actually somewhat like a V8, but electric and the price tag is a whopping $33,949. A routine step. Intelligent Living Media believes that information should be freely available to all, but we also believe that sources should be properly credited and that intellectual property rights should be respected. Lower panels will be formed to help keep the weather out. The box needs to be disassembled to get a better look and decide the best way to make a new reliable BMS cell tap connection to the bricks in this module.Once the wiring of the front box is complete, we begin connecting the coolant lines for both front and rear battery boxes to run the whole coolant system on the bench. To verify the minimum requirements, we're going to fill and test the modules within the front and rear battery boxes on the bench (as a whole system) before installing them. As long as healthy modules are purchased, they're a good value at around $230/kWh on today's market. The motor controller is programmed, up and running! The conversion sites the electric motor in place of the E-type's transmission, while the battery pack has been shaped to occupy the same space as the original six-cylinder XK engine - meaning . There is more going on underneath the stainless steel panels. Retro fit, electronic, speed-sensitive, power-assisted steering system to fit for Late Baywindow vans made from 1974 - 79. Its hard enough when those regrets are just memories, but when you wake up every morning and stare out the window to see a beautiful green camper van with no hope of being restored; thats tough. No ride-height adjustment was needed from the stock torsion bar position. The Microbus shown here was actually built for an Omaze giveaway in early 2021, so needless to say, it's dressed to the nines with 21st-century components. The tires are mounted on the new wheels with chrome valve stems and caps. This left us with the perfect T2. This week I uncrated all the Tesla P100D modules. These tail-light grounding connections were previously corroded due to being buried under winter mud. city car, including the single-speed gearbox. I've ordered what I believe to be the correct connectors, and have received a shipping confirmation. This way, the fasteners can be removed from this side without having to remove the battery pack on the other side of this wall.On the right, the two 6-fuse low voltage (12V) fuse blocks and 3 diode-equipped cube relays for the rear of the car are mounted on the door of the high voltage box. In early February 2016, we had a visit from Matt, our mechanic. Since the flex circuit repair, all of the slave BMS PCBs have been modified (traces cut). Damage was discovered and fixed. have been removed. The bed sits level with the rear engine shelf and make up a 6 foot bed when out in bed position. But so far looking good. All types have pros and cons. The heater unit (with proper voltage element) has not arrived yet. A spring from the switch is anchored at the clutch arm (top left). Externally, only the coolant plumbing is a little different. A couple of months ago I introduced you to a UK company that converts classic cars to electric propulsion. transmission adapter plate fit-tested, and ready to receive the motor (which hasn't arrived yet). To avoid hazards is critical to have a BMS that properly monitors and manages the two strings and decides whether each string is allowed to connect the DC output bus that is used by the motor controller or any other loads. Since replacement parts are not available, some careful scraping exposed the flex circuits gold surface under the transparent Kapton coating. They call their conversion the "E-DUB" and it looks pretty good. The rear battery box is powder coated and in position without batteries. Copyright 2023 CleanTechnica. This article was created to allow the customer to follow the high-level build activity. Now, back to the road trip and my mums response. The rear battery box is bolted together except for the side walls. The content produced by this site is for entertainment purposes only. Then the DC-DC 12V power supply fuse, heater/defroster which is amazing, and finally the charger fuse. We were in too deep and our only option was success. VW Bugs have been a popular platform for conversion to electric for decades. P100D Coolant connections and routing to manifolds. The least powerful offer around a twenty to thirty five mile range and a top speed of thirty-five to forty miles per hour, creating an electric car that's useful for . The 912 is another good candidate, and if youre into Porsche this may be on the cheaper end of what you can get. Its as simple as changing the cars clothes, sort of. It's browned because it must be heated to about 400F to expand and slip onto the motor shaft. Roughly 100 Beetle conversions are already sold, and this isn't a bank-busting proposition by any means. Wheels are in! Contact us on 01384 671520. We have also seen support become more available and parts easier to source. This had to be mounted to cut and crimp their ends to the exact length needed. At eDub Services, we take any form of donor vehicle. It was assembled mechanically with modules, but without plumbing and wiring. The testerpictured checks for proper pin-out and voltages at all connections. However, the dash is in bad shape as seen below. Then wire brushed and sanded the rust off. In 2020, (Dr) Gilly Lacey is a Senior Lecturer in Electrical Engineering at Teeside University. High current cables were started, and cooling systems parts were gathered and began getting mounted and plumbed. Disclaimer: I have no affiliation with EV West, and this is not a sponsored post. Innovative e-components from Volkswagen Group Components are under the bonnet we work with them to electrify historically important vehicles, in what is an emotional process. Interior workwas to follow this conversion project. Some purists may call you a heretic for considering a conversion on this car. It will look a bit like we're going backward for a few days, but the new finish plan will be much better. The key information you need, such as range, charge speed, power and price, are easy to see and compare right here. It's on the opposite side of the blue steel panel that it is mounted. 2 - Self Opening, AC Motor 3 Phase Wire EV Motor Cable Set - 2/0 Orange, Brake Vacuum Reservoir Canister - Plastic, EV Pedestrian Trolly Bell - Horn Alternative, Gigavac GV200-MA EV Contactor - 4000 Amps Max - EV200 Replacement - 12 Volt Internal Economizer, Universal Starter Cover Plate - Fits VW, Porsche, and more, High Voltage Fuse 300 Volt 800 Amp A30QS800, EV West High Voltage High Current Fuse Holder Size 5, Remanufactured 2 Speed VW/Porsche Transmission for EV Motors, EV Specific Aluminum Lightweight Flywheel For Porsche and VW. Zelectric Microbus. Skilled Craftsmen. Opinions and comments published on this site may not be sanctioned by and do not necessarily represent the views of CleanTechnica, its owners, sponsors, affiliates, or subsidiaries. The switch is anchored to the adapter plate bolt. The Westfalia has been converted successfully to electric before. That's 2kWh more than we'll need. The DC cables to the motor inverter/controller (the top three) are all cut to length, crimped, and stabilized. So, as I said, road trips are how the best ideas come together, with my wife in the back keeping an eye on me. I am personally the wrong generation to love classic camper vans. We thought wed run a few petrol campers for a while to feel out the market, then slowly convert them to electric. Classic campers are regularly used for hire, so we figured, as a good return on investment, we should run our electric camper for hire. The crate motor produces a claimed 450 kW, or 550 hp. No. Upgrade to one-touch operation with AutoLc's one-touch power window control modules. This week we began executing the plumbing strategy. It is installed easily and has a great old-school look. It was stripped and primed but nothing else. The water-out comes from the coolant connection nearest the positive-mostcells, one of which has the stock Tesla temperature sensor. Rightly so, it's an exciting milestone to begin electrical testing. Whilst their first film, Toy Story, was being made, the project took way longer than expected. The COVID crisis (I had to mention it, sorry) has shut us down for a lot of the year, but when were open, were busy, which is great! Using VW Beetle Electric Conversion Kit. We're going to mount these intothe Beetle instead of the P85 pack mentioned earlier. I was starting . We purchase electric vehicle conversion kits from EV West. It is not a comprehensive step-by-step procedure, but we have included many details that future builders will find useful. The electric opening mechanism of the folding roof improves comfort, especially during assembly and dismantling. He said, We have to do an episode on this! (Im still waiting for the call, FC.). A homemade fuel-line tool on thisz28 threadgave me an idea. Thirty minutes later all 10 lines for the front box were pressed onto the Tesla P100D modules. However, technology has to be smart, clean, sustainable, widely accessible, and democratic in order to change the world for the better. We had some good chats with a company on the south coast of the UK that was for sale, but there were disagreements within the business and they didnt follow through.
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